This software story proved that UltraFlex’s superior induction heaters are an excellent resolution for time-efficient induction brazing of chrome steel meeting, guaranteeing precision, uniformity, and environmental security.
The time-efficient induction brazing course of for a chrome steel meeting manufactured from low-carbon tubing and fittings has been demonstrated by UltraFlex Energy Applied sciences. UltraFlex is a number one producer of digitally managed, superior induction heaters and is ceaselessly organising demo functions for potential prospects trying to consider the utilization of induction heating for his or her manufacturing processes.
On this buyer situation, a producer from the automotive business was trying to change their present induction heating gear with UltraFlex one and wanted to guage the heating parameters for a serious induction brazing course of. The components to be brazed within the course of have been a tube with 0.78″ (1.98 cm) exterior diameter and 0.07″ (0.18 cm) wall and becoming with 0.78″ (1.98 cm) inner diameter.
UltraFlex engineers really helpful the utilization of an induction heater from the UltraFlex SOLO sequence as most acceptable for this buyer heating situation. The UltraFlex SOLO Programs are a breakthrough innovation in induction heating know-how, that includes a novel Direct Digital Step™ management algorithm.
To make sure optimum outcomes on this buyer situation, UltraFlex examined the efficiency of two forms of induction coils – a helical induction coil with 2 turns and a C-shape induction coil with 3 turns. At energy provide of 5 kW, utilizing the helical coil, it took 13 seconds to achieve the brazing temperature and full the brazing course of. At energy of 13 kW and utilizing a C-shape induction coil, the heating cycle time achieved was the identical. The take a look at software carried out by UltraFlex confirmed the excessive vitality effectivity of UltraFlex induction brazing for the particular buyer case and helped determine essentially the most environment friendly induction heating setup. As well as, the digital management of the UltraFlex induction heating options ensures precision and uniformity of the brazing outcomes, with no threat for errors or dependency on the operator expertise. Going for an UltraFlex induction heater additionally ensures an environmentally protected and clear course of, because of the shortage of open flame and noxious emissions.
In abstract, UltraFlex’s superior induction heaters are an excellent resolution for time-efficient induction brazing of chrome steel meeting, guaranteeing precision, uniformity, and environmental security. Contact UltraFlex right this moment to study extra about their breakthrough innovation in induction heating know-how.
Discover out extra at: https://ultraflexpower.com/
Contact us at: +1.631.467.6814 uptnews@ultraflexpower.com
About UltraFlex Energy Applied sciences: UltraFlex Energy Applied sciences (ultraflexpower.com) gives essentially the most superior and progressive digitally managed induction heating gear within the business. Its compact modular and versatile programs are used for all kinds of induction heating, casting and melting functions.