Aurion Machining Applied sciences Oy (“Aurion”) has developed new know-how – utilizing ionized air – as a trailblazing clean-tech different for steel working fluids and emulsions in elements manufacturing.
Ionized air is good for reaching prime quality machining outcomes – and it’s secure for workers and environmentally pleasant
Aurion know-how is absolutely compliant with trendy sustainability laws which require end-to-end clean-tech options
Aurion know-how is the response to growing concern that metalworking fluids contribute important carbon emissions on world foundation
Disposal of used slicing fluids causes important environmental contamination. World annual consumption of slicing fluids is estimated to exceed 2 billion liters – though the precise quantity of slicing fluids waste is assumed to be as much as 10 occasions greater, as most fluids are diluted earlier than their use. Slicing fluid therapy and their launch to the surroundings results in important oxygen depletion and nutrient destruction in floor waters.
Aurion Know-how
The core of the Aurion know-how is within the ionized air which generates an electrochemical course of leading to electron loss and atomic stage transformation of Aurion fuel medium on the slicing floor. The electrochemical course of acts as a dry lubricant within the slicing course of, penetrating the slicing zone and optimising the interplay between the software edge and the workpiece. This course of accelerates oxide layer formation and considerably reduces the friction, thermal stress and power put on.
The Aurion system consists of three elements – ionizer, controller and air-cooling unit. The system is related to the manufacturing facility compressed air community and equipment CNC. There is no such thing as a want for any particular security precautions as ionized air strain stays at 2 – 3 bar and temperature within the -10°C to +10°C throughout machining operations.
Aurion know-how is the results of years of commercial analysis and growth work. Its technical properties have been confirmed in thorough assessments performed by authoritative establishments and industrial companions. Most lately the revered Superior Manufacturing Analysis Centre (AMRC) of the College of Sheffield in England achieved wonderful leads to titanium milling trials.
Economically Compelling Answer
Aurion reduces manufacturing prices and slicing lead occasions in workshop processes. Hundreds of validation runs have confirmed that Aurion know-how delivers at the least the identical machining high quality and efficiency as slicing fluids – measured by slicing velocity, software life and floor high quality. Ionized clear air is secure for its operators and the related equipment and meets the best requirements for workpiece residuals.
Straightforward to make use of and combine
Aurion know-how is appropriate for all machining functions and supplies. It’s straightforward to combine to each present and new machines, both by utilizing the exterior piping to the slicing zone or by utilizing present coolant channels in normal toolholders and instruments.
Excessive integration flexibility and the likelihood to make use of present machine software options minimises the up-front funding and limits the transition prices for introduction of the Aurion know-how. The payback for the Aurion system is usually 3-6 months.
Aurion adaptation is shifting to full industrial scale – Be part of for the journey
Following years of profitable growth work, Aurion is now prepared for full scale industrial use. Attracted by the latest constructive assessments and validation runs, quite a few high-quality producers are engaged as companions within the subsequent steps of the Aurion journey to rework their profitability and speed up their carbon web zero plans.