Consumer: A number one tier-1 producer, well-known within the business.
Utility: Automated screw driving utilizing TM AI Cobot
Problem: Precision and effectivity are paramount within the extremely aggressive manufacturing business. The shopper confronted a number of challenges of their guide screw-driving course of:
Manually locking screws can simply trigger product defects.
Screw locking requires extraordinarily excessive precision.
Excessive labor prices.
Problem in enhancing product yield.
Extra manufacturing prices.
Misaligned screws might result in product defects, elevated rework, and better manufacturing prices. The shopper wanted a dependable, automated answer to reinforce their manufacturing course of, scale back errors, and enhance total productiveness.
Answer: To handle these challenges, they selected to implement TM AI Cobot into their manufacturing unit for screw driving automation. The important thing elements of the answer included:
TM AI Cobot: A collaborative robotic designed for prime precision and effectivity.
AI Imaginative and prescient: When the screwdriver is magnetically attracting screws, the cobot’s built-in imaginative and prescient system is utilized to detect screw alignment and forestall misalignment throughout the locking course of.
Mirror Reflection Approach: Screws’ postures have been mirrored off a mirror into an eye-in-hand digicam to find out if their alignment is right.
By utilizing the built-in AI imaginative and prescient system of the arm and the mirror reflection of close by gear, the answer ensured that the screws have been accurately locked. It additionally allowed for the well timed discovery of screw misalignments and defects, enhancing meeting high quality and decreasing pointless manpower funding and manufacturing prices.
Outcomes: The implementation of the cobot arm introduced important enhancements to the shopper’s manufacturing course of:
Elevated Precision: The AI imaginative and prescient system successfully detected and corrected misaligned screws, making certain correct screw driving.
Enhanced Effectivity: Automation diminished guide intervention, dashing up the meeting course of and growing manufacturing throughput.
Diminished Errors: The incidence of misaligned screws and ensuing defects was drastically diminished, resulting in greater product high quality.
Price Financial savings: Decreasing rework and waste translated to important value financial savings for the shopper.
Improved Productiveness: The shopper skilled a notable increase in total productiveness, enabling them to fulfill market calls for extra successfully.
The profitable implementation of TM AI Cobot for automated screw driving demonstrates the transformative impression of AI and robotics in manufacturing. By addressing the challenges of precision and effectivity, Techman Robotic has empowered the shopper to realize greater requirements of high quality and productiveness, setting a brand new benchmark within the manufacturing business.