AI-based launch of 3D simulation software program FASTSUITE E2 takes robotic simulation and programming to new degree
Stuttgart, November 16, 2023 – CENIT’s revolutionary FASTSUITE E2 launch 2023.2 options 28 new features and enhancements in addition to three main highlights: Automated AI-based path optimization, automated seam searches plus environment friendly planning of welding operations by way of the Weld Cockpit. Collectively, these options make FASTSUITE E2 a key instrument for course of optimization and price effectiveness in robotic welding functions.
Launch 2023.2 of the 3D simulation software program FASTSUITE E2 is the subsequent huge step in CENIT’s method to selling sustainable digitalization in industrial manufacturing. The improve options 28 high-performance tech improvements for simulation and programming. CENIT’s builders leverage AI-based features to help manufacturing processes and increase effectivity, useful resource economic system and high quality in manufacturing.
“On this stage of our journey to autonomous offline programming, we’ve got applied a variety of recent options that ship automated optimization results and considerably speed up offline programming. They nearly eradicate time-consuming, guide fine-tuning of producing operations”, says Jens Fetzer, Vice President Product Technique, CENIT AG.
The brand new launch focuses on three particular new expertise bundles: • Environment friendly planning of welding paths • AI-based offline programming (OLP) and automated path optimization • Sensor features for seam identification and seam tracing
Picture: Automated path optimization utilizing FASTSUITE E2
Offline Programming (OLP) with automated path optimization: This function provides manufacturing companies a leg up in “autonomous programming” of robotic welding operations. The operate depends on AI algorithms to mechanically generate robotic paths and analyze them to determine points like collisions, axis limits, singularities, and so on. The algorithm then searches for optimum options and mechanically generates error-free applications. No extra time-intensive guide correction and reprogramming efforts.
The brand new options not solely save money and time, additionally they increase productiveness: Optimized paths imply that the robots transfer extra easily and effectively throughout their welding operations, which shortens total cycle instances. ”Relying on the complexity of the elements, companies that introduce autonomous offline programming and path optimization can cut back their programming instances by 50 to 80%”, Jens Fetzer explains. Automated seam identification and tracing This operate is once more geared toward enhancing complete workflows: Simulation and programming plus seam identification and seam tracing features allow automated technology and optimization of robotic welding paths. The robotic applications are in a position to self-adjust in order to account for geometry deviations throughout the elements and tacking preparations, once more decreasing the necessity for guide transforming of the robotic cell.
“In real-world welding functions, workpieces typically range barely by way of dimensions and place tolerance, particularly when the elements are tacked manually. As a result of FASTSUITE helps the robotic adapt to those deviations, we obtain extremely dependable welding outcomes and keep away from guide intervention”, says Fetzer.
Picture: Weld Cockpit features in FASTSUITE E2
The Weld Cockpit This operate permits exact and constant planning of welding processes and ensures dependable, replicable outcomes. The “Weld Cockpit” lets the consumer insert welding symbols to outline the supposed welding path, or switch a welding path straight from a 3D grasp mannequin. It additionally helps standardized switch of tooling data from manufacturing drawings to OLP processes.
“The Weld Cockpit lets us translate the complicated world of offline programming into the “language” acquainted to the welding consultants”, Jens Fetzer explains. Standardization and using acknowledged welding symbols and requirements make the Cockpit a helpful assist in guaranteeing consistency and reliability. Automated parameter task produces uniform outcomes and higher high quality as a result of it largely eliminates human misinterpretation of welding symbols, errors in welding path definition and incorrect task of course of parameters.
In upcoming FASTSUITE E2 releases, CENIT will take the subsequent steps on its course towards autonomous programming and the aim of maximizing the advantages of commercial robots.
About FASTUITE E2 FASTSUITE E2 is an acclaimed software program suite designed for the digital manufacturing facility. Primarily based on the digital twin idea, it permits precision simulation and programming of commercial robots and machines in a digital 3D atmosphere and promotes sustainable digitalization throughout the manufacturing panorama. Seamless integration with PLM (product lifecycle administration) processes permits environment friendly, loss-free manufacturing in addition to sustainable digitalization and automation in manufacturing environments.