Flexiv units new trade requirements for sanding high quality, consistency, and throughput fee with the Rizon 4 adaptive robotic.
SAN JOSE, CA, April 1st, 2024 – Flexiv, a world chief in general-purpose robotics options, is happy to announce its profitable collaboration with EsVata, a number one producer of window shutters, in ushering in a brand new period of sanding effectivity.
Deployed to EsVata’s California-based manufacturing facility, Flexiv’s Rizon 4 adaptive robotic has set new benchmarks for automated precision and effectivity within the beforehand labor-intensive materials abrasion processes.
EsVata selected to combine the Rizon 4 into their manufacturing line particularly to automate the time-consuming process of sanding window shutters. Beforehand achieved by expert handbook labor, Flexiv’s adaptive expertise has sped up the sanding course of by 80%, whereas concurrently rising the standard and consistency of the shutter’s floor ending.
Paul Hsieh, Founding father of EsVata, emphasised the strategic determination to undertake the Rizon 4, stating:
“Our dedication to high quality led us to pick out the Rizon 4 from a sea of opponents. Its distinctive precision, powered by superior drive sensors in every of its seven joints, made it the best resolution for our sanding wants.”
The set up of the Rizon 4 has not solely reworked EsVata’s manufacturing course of by lowering sanding instances and slicing materials prices by the extra environment friendly use of sanding discs, however it has additionally positively impacted the workforce.
Staff at the moment are free of monotonous, labor-intensive sanding duties, enabling them to have interaction in additional priceless, fulfilling roles throughout the firm. This strategic reallocation of human assets underscores EsVata’s dedication to enhancing worker satisfaction, and highlights that the function of robotics is to boost the influence of human labor fairly than change it.
To ensure a easy transition to the brand new manufacturing course of, Flexiv’s engineers labored in shut partnership with the EsVata staff to make sure a seamless deployment and commissioning course of.
Integral to the mission was the OnRobot sander, which was hooked up to Rizon’s common mounting flange, together with the customized, user-friendly interface developed by Flexiv for EsVata. This setup allows EsVata to make on-the-fly modifications to the sanding program or to rapidly and simply create totally new new sanding duties.
Gavin Bomhoff, Flexiv’s on-site utility engineer, emphasised the technical excellence of the Rizon 4:
“Geared up with built-in force-torque sensors that measure with higher pace and precision than any human, the Rizon 4 reacts to floor modifications instantaneously. This functionality not solely allows a superior stage of ending but additionally eliminates the necessity for specialised end-of-arm drive sensing tooling throughout sanding duties.”
This mission, aligning with the route of trade 4.0+ and the rising development in direction of extra environment friendly manufacturing strategies within the post-pandemic world, units a brand new precedent for the manufacturing sector, showcasing the transformative results of integrating adaptive robotics into conventional manufacturing processes.