Flexiv’s Rizon 4 adaptive robotic transforms automobile seat manufacturing by automating crease removing, making certain a exact match and an optimized driver expertise.
SAN JOSE, CA, June 14th, 2024 – Flexiv, a world chief in general-purpose robotics options, is proud to announce the completion of its newest profitable set up, an automatic ironing system for automobile seat manufacturing.
This newest use of the Rizon 4 robotic represents a big step ahead within the creation of luxurious automobile seats, because it allows throughput charge to be sped up with out compromising output high quality.
Geared up with a customized end-of-arm bracket for mounting an ordinary high-pressure steam iron, the Rizon 4 makes use of its superior pressure management capability to precisely emulate the motion and strain educated specialists make the most of to take away wrinkles and guarantee right materials placement.
In a position to adapt seamlessly to the assorted shapes and contours of the seat whereas concurrently making use of constant and exact strain, Flexiv’s ironing resolution maximizes output high quality and consistency, which have been key efficiency indicators for the consumer.
Shuyun Chung, Flexiv’s Head of Software Growth and Chief Robotics Scientist, acknowledged:
“The launch of our automated ironing system is a breakthrough in manufacturing expertise and the perfect software for an adaptive robotic because of the necessity of extremely exact pressure management. Extreme strain or extended ironing on one space may harm the leather-based, however our system prevents this. This innovation not solely elevates the standard and effectivity of automobile seat manufacturing but additionally improves office security.”
Flexiv’s new resolution addresses important well being and security considerations by eradicating staff from the risks of burns and publicity to high-pressure steam. By automating the ironing course of, Flexiv has enabled employees to shift to safer, extra rewarding duties that genuinely profit from a human contact.
Empowered by the Rizon 4 robotic, which makes use of seven levels of freedom, an ultra-responsive 5000Hz joint pressure management servo, and a 1000Hz arm coordination algorithm, any future seat design, no matter design complexity, will be integrated into the automated ironing course of.
Additional enhancements, together with AI visible detection for high quality assurance and monitoring functions, are at present in improvement.
“As the luxurious EV market continues to develop, Flexiv is proud to assist producers attain their manufacturing targets. We’re dedicated to assembly the wants of each trade and offering them with revolutionary, environment friendly, and protected options. Who is aware of, perhaps someday we’ll see this similar ironing expertise being utilized in hospitality settings and even throughout the dwelling,” added Mr. Chung.
About Flexiv Flexiv is a world-leading general-purpose robotics firm devoted to growing and manufacturing adaptive robots. With experience in integrating industrial-grade pressure management, pc imaginative and prescient, and AI applied sciences, Flexiv delivers superior turn-key automation options that improve effectivity whereas lowering operational prices and environmental affect. Based in 2016, Flexiv has established places of work in Silicon Valley, Shanghai, Beijing, Taiwan, and Singapore. For extra data, please go to https://www.flexiv.com/.