Error-free and environment friendly welding made straightforward: With the brand new Fronius WeldCube Navigator software program, there may be now a digital welding sequence plan accessible for TPS/i.
Error-free and environment friendly welding made straightforward: With the brand new Fronius WeldCube Navigator software program, there may be now a digital welding sequence plan accessible for TPS/i. This guides the welder exactly and safely via the duties required for a part. WeldCube Navigator combines two most important capabilities in a single piece of software program: The sequencer makes use of footage to information the person step-by-step via the work instruction, exhibits what must be accomplished and the way, and routinely selects predefined welding parameters on the welding system. It’s straightforward to digitize the required work instruction within the editor.
With a properly thought-out welding sequence plan, firms can optimize their welding processes in guide collection manufacturing. In every case, the most effective sequence is about as the usual, and the structured, uniform method signifies that workers full all steps accurately throughout the outlined tolerances. This not solely ensures excessive weld high quality, but in addition saves time and prices throughout manufacturing. WeldCube Navigator additionally permits new welders to rapidly stand up and operating in manufacturing, and present expert employees to simply change between totally different workstations, eliminating the time-consuming job of studying the directions, even when the elements are very not often wanted.
Eliminating Errors
Excessive-quality welds are important for a lot of elements. Defective or missed welded joints result in excessive manufacturing prices. The sooner these errors are detected within the manufacturing course of, the faster the response will be. That is the place WeldCube Navigator’s steerage and job preset perform comes into play: If the worker deviates from the welding sequence plan, the perform instantly alerts them. If it detects a deviation (restrict violation) on seams which were outlined as safety-relevant, WeldCube Navigator can routinely block any additional welding till launched by a welding supervisor. Because of this errors are usually not repeated or duplicated, however corrected instantly. Top quality is maintained regardless of the big variety of items produced, and the quantity of restore work or rejects will be considerably decreased.
Easy, Consumer-Pleasant Operation
The welding system paired with WeldCube Navigator software program present an ideal all-in-one answer. Fronius paid explicit consideration to making sure that the gadget is straightforward to function. Merely add photos within the editor and enter the required data. This predefines all of the necessary welding parameters and units the system’s responses within the occasion of a plan deviation. Evidently, it’s also doable to combine common work steps equivalent to preparatory work or intermediate steps that don’t contain welding.
The sequencer then guides the welder safely to the meant end result utilizing the digital welding sequence plan within the editor. The welder is ready to simply navigate via the sequence proper on the welding torch: choose, verify, proceed. The display screen on the workstation clearly exhibits every step and it doesn’t proceed till every little thing has been accomplished to satisfaction. Because of this, bodily paper directions, usually in several languages, turn into a factor of the previous. Moreover, the system’s error messages are despatched on to the operator leading to time and materials financial savings by decreasing manufacturing errors and the necessity for rework. This makes weld sequencing enticing from an financial and ecological viewpoint and in addition helps when welding specialists are absent or continuously change.
Standardization: An Efficient Resolution for High quality Assurance
New and fewer skilled welders can use the digital welding sequence plan to finish their duties faster and extra effectively as a result of they’ll simply comply with the visualized step-by-step directions. This helps to make sure that all welds are carried out in keeping with necessities and requirements. Nothing will be neglected and the welding parameters are already preset. Utilizing a digital welding sequence plan, firms can pool their experience and welding abilities and switch them to all workers. This ensures steady manufacturing and reduces dependence on expert employees.
Most Flexibility with Consumer and Knowledge Administration
WeldCube Navigator represents one other necessary part within the Fronius software program portfolio. Mixed with WeldCube Premium’s central information documentation and evaluation perform or its central person administration perform, firms can additional improve the vary of capabilities and the ensuing advantages for his or her enterprise and in so doing unleash their full welding potential.
See for your self! The Fronius group is trying ahead to demonstrating the brand new WeldCube Navigator software program and quite a few different Fronius improvements for you this September on the SCHWEISSEN & SCHNEIDEN commerce present in Essen, Germany, Corridor 3, Stand 3B55, or at FABTECH in Chicago, Sales space B27027.