Go full throttle and preserve the chips flying!
Machine outlets sometimes function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The shortage of expert operators is one issue. The manufacturing trade faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The disinterest of the youthful era in repetitive and low-skilled jobs contributes to this deficit. Discovering one good candidate is tough, however discovering a second candidate for a second shift is much more difficult. Discovering a candidate who’s keen to work night time shifts feels virtually like a miracle. However in right now’s unsure financial local weather, with rising rates of interest and international instability, losing 30% of runtime is just unaffordable.
Retrieve the remaining 30% promptly with extra working capabilities
Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic answer that empowers individuals, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment.
The Robotiq Machine Tending Resolution replicates the actions of a human operator on a CNC machine in essentially the most intuitive and versatile methods. The system displays the machine’s standing by way of sign lights, opens and closes the chuck with a foot pedal, picks and aligns components, begins the machine with the press of a button. The robotic interfaces with the machine similar to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The answer doesn’t alter the applications in any method; exterior modules handle the communication between the CNC machine and the robotic.
This non-invasive technique has a number of advantages.
Suitable with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing flooring.
Standardized expertise that facilitates data switch and coaching.
Deployment inside a number of hours. There isn’t any manufacturing downtime.
Non-invasive answer means no guarantee voidance. It’s risk-free.
No advanced programming is required. Keep away from reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
Seamless transition from automated to handbook half feeding to simply handle small portions.
Preserve uptime with streamlined configurations
Machine tending functions are advanced. The movement required is intricate with a view to keep away from collisions with the delicate machining tools. This complexity makes it tough for each learners and skilled customers to program and redeploy rapidly throughout changeovers. That’s the reason the Robotiq Machine Tending Copilot software program doesn’t require programming abilities. Configurations are grouped underneath assistant instruments designed to simplify setups and information customers by a sequence of steps. The configurations embody photos for visible steerage and to assist the event of worker experience and autonomy.
Program Template Generator Function
The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine kind and gripper configurations. With a decade of experience in machine tending functions, Robotiq’s engineering staff has developed complete options to automate the duty record creation course of in machine tending applications. This characteristic removes the necessity for customers to consider the logic and record of steps behind a machine program. After this system is robotically generated, the consumer merely must observe the method and fill within the required data.
Choose the CNC machine kind and gripper configuration.
Effortlessly generate the record of duties primarily based on earlier alternatives.
Sensible Transfer Function
Educating trajectories to the robotic is fast with the Robotiq Machine Tending Sensible Transfer characteristic. Train as much as 10 waypoints and set a secure fly zone by manually transferring the robotic to every place. Producing optimized robotic motions with out collisions is finished in minutes and with out the necessity for programming. Non-robot consultants can effortlessly and confidently train the robotic and construct dependable applications.
Train waypoints and set a secure fly zone.
New to the Robotiq Machine Tending Resolution
New Multichrome Sensor – Clever sensors that robotically modify to any sign mild shade and frequency.
New Controller Field – Now 5 communication ports to accommodate for additional system administration.
Enhanced Monitor Machine State Interface – Intuitive configuration and setup.
Increase machine runtime and ROI
By using a robotic to provide components persistently, the runtime of machines may be boosted by a minimal of 15%. This method not solely ensures extra dependable loading and unloading procedures but in addition eliminates the danger of human errors generally related to repetitive and monotonous duties.
Compared to handbook tending, using a CNC machine with a robotic system is 4 instances cheaper. The Robotiq Machine Tending Resolution allows machine outlets to quickly recoup their funding in CNC machines.
Empower your workforce
Counting on expert operators to feed components to machines fails to optimize their distinctive strengths. Analysis exhibits that 83% of employees favor employers who present trendy gadgets like robots to reinforce their duties. The Robotiq Machine Tending Resolution has made automation accessible to companies of all sizes, overturning the assumption that it’s too difficult. By redirecting expert employees to extra strategic duties, machine store homeowners can acquire necessary aggressive benefits, notably when expertise retention is a worldwide problem.
See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Resolution.
Don’t let a 30% manufacturing runtime improve go to waste. Uncover the potential of Robotiq’s Machine Tending Resolution in bridging the hole in workforce availability, particularly for night time shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click on right here to remodel your operations!