The end result of this journey is a recent lineup of high-performing BLDC, Servo, and Stepper Motors outfitted with Built-in Movement Management. These motors are designed to compete with the most effective choices out there, providing higher options, efficiency, and pricing.
Motors with built-in electronics are undeniably an rising answer for quite a few functions out there, owing to their distinct benefits when it comes to enhanced efficiency, decreased complexity, and heightened reliability. At Delta Line, we collaborate with an increasing clientele that at present employs, or seeks to include, motors with built-in movement management. Our built-in motors discover software throughout numerous sectors, together with AGVs (Automated Guided Automobiles), agricultural tools, and intralogistics. It was by way of in depth discussions with these valued clients that we launched into a journey to boost our product choices. Over the previous two years, our engineering group has researched novel technological options and modern elements, culminating within the redesign, prototyping, and rigorous testing of recent merchandise guided by three elementary rules: elevating efficiency, optimizing area utilization, and enhance cost-efficiency.
The end result of this journey is a recent lineup of high-performing BLDC, Servo, and Stepper Motors outfitted with Built-in Movement Management. These motors are designed to compete with the most effective choices out there, providing higher options, efficiency, and pricing.
Our new-born household, the Servo Motors with Built-in Movement Management Traditionally, “servo”, made system engineers assume a higher-priced system. Nonetheless, our clients discovered that our servo motors, like our different motors, are a price-attractive possibility. Our servo motors are perfect for high-performance, demanding functions that require excessive torque density in a small bundle (i.e. intralogistics). With the addition of our Built-in Servo Motors, these functions can now capitalize on the advantages of motors with built-in management of their software. We’re proud to introduce fashions IVI060 and IVI080 to this motor household. These servo motors are designed with high-power sintered magnets to create a motor with most energy density. These two body sizes (60mm and 80mm) cowl torque ranges from 0,64 Nm to three,18 Nm and help 4 totally different fieldbus choices: Modbus-RTU, CANopen, Ethernet Modbus TCP, EtherCAT. Clients may also select between an incremental encoder and an absolute encoder. The Delta Line Built-in Servo Motors are IP-65, embody STO (Secure Torque Off) operate, have braking resistance output, and embody an built-in brake possibility. We have now optimized our commonplace windings in each low-voltage and medium-voltage choices. Purposes that use our low voltage windings are sometimes 24 VDC however our motors can help as much as 58 VDC. This feature is extraordinarily widespread with battery functions (similar to AGVs).
A Fully Redesigned Built-in Stepper Motor Vary To help stepper functions which are additionally struggling to steadiness worth, efficiency, and system dimension, our engineering group redesigned our Built-in Stepper Line. They efficiently decreased the general bundle dimension of the motors with out compromising efficiency. The Built-in Stepper platform is now obtainable in sizes 42, 57, 60, and 86. We decreased the general housing dimension by a mean of 20% in comparison with our earlier fashions. As well as, every body dimension is now obtainable in an IP-65 possibility and with 8 Fieldbus choices: Modbus-RTU, CANopen, Ethernet Modbus TCP, EtherCAT, Profinet, PowerLink, IOLink, EtherNet/IP. Our built-in stepper motor product line now covers torque ranges of 0,22 to 12Nm and permits functions that had been beforehand excluded as a consequence of area constraints to make the most of our built-in stepper. The result’s a cleaner, much less complicated movement system.
An optimized vary of Built-in BLDC Motors The Servo and Stepper Motors redesign course of led us to evaluate as nicely our most profitable and longest-running household: our BLDC Motors. The 2 hottest sizes (the IBS80 and the IBI80-IP65) and the dimensions 42 stay unchanged. We redesigned our 57 dimension, which is now obtainable in a regular and an IP65 possibility. The brand new built-in high-performance drive outperforms its predecessor. This mannequin is obtainable in 9 fieldbus choices: Analog, Modbus-RTU, CANopen, Ethernet Modbus TCP, EtherCAT, Profinet, PowerLink, IOLink, EtherNet/IP. Our expanded Built-in BLDC Motor Line now covers torque ranges of 0,062 Nm to 1,13 Nm.
Conclusion Over the previous two years, we’ve seen firsthand the rise in demand for motors with built-in motors. Sadly, not all functions can use these motors as a consequence of dimension, efficiency, or worth. The Delta Line product growth group included this market suggestions as they got down to enhance our built-in motors platform. The ensuing Servo Motors, BLDC Motors, and Stepper Motors, all outfitted with built-in management and most of them with IP65 safety choices, have elevated efficiency, decreased housing dimension, and improved cost-efficiency. This can open the doorways for a lot of functions that had been beforehand excluded. In case you are involved about system worth, efficiency, or the small print of integration – Delta Line is right here to assist.
Extra about Delta Line Delta Line is a worldwide movement answer producer with product choices starting from particular person motor, actuator, and gearbox choices to totally personalized movement methods. Our in depth portfolio contains brushed ironless and brushless DC motors, servo motors, built-in motors, stepper motors, linear actuators, gearboxes, encoders, and clever drives. Delta Line’s distinctive company construction with headquarters in Switzerland and a subsidiary in Denver, Colorado (USA) combines a number of co-owned manufacturers with manufacturing amenities on three continents, providing an optimum mixture of manufacturing flexibility and customized service, with direct, fixed entry to our professional industrial and technical engineering groups. Delta Line defines its success by the success of its clients’ tasks. Design, manufacturing, and repair work in synergy to generate the best answer for every engineering problem.
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