AI can considerably improve accuracy and cut back time for automobile seat high quality inspection. EasyODM – a devoted AI and Laptop Imaginative and prescient software program – was deployed at a manufacturing facility of a number one world automobile seat producer. Over the course of two years, the software program was capable of cut back automobile seat inspection time to 2.2 seconds acting at general accuracy of 99%.
AI can considerably improve accuracy and cut back time for automobile seat high quality inspection. EasyODM – a devoted AI and Laptop Imaginative and prescient software program – was deployed at a manufacturing facility of a number one world automobile seat producer. Over the course of two years, the software program was capable of cut back automobile seat inspection time to 2.2 seconds acting at general accuracy of 99%.
With space scan cameras put in on the manufacturing line, the system was capable of establish such manufacturing defects as wrinkles, scratches, staining and creases. Defects could possibly be attributed to a sure seat space and – relying on the manufacturing workflow – defected seats might be forwarded for automated robotic or guide defect elimination.
“Guide seat inspection often takes round 60 seconds. By using AI, this course of might be decreased to solely 2.2 seconds on common. Whereas guide correct for easy defects or low quantity manufacturing, human-performed visible inspections stay monotonous, time-consuming, and prone to fatigue-caused errors. AI introduces uniformity in high quality management, working at and even exceeding human ranges of accuracy” – says CEO of EasyFlow Simas Jokubauskas.
EasyODM can simply adapt to help totally different seat fashions, layouts, trims and finishes. A premium automobile model can provide greater than 40 variations of seats throughout totally different product strains. Legacy automobile seat high quality inspection software program was developed to solely work with a specific seat mannequin, which means that it wanted to be calibrated to help new merchandise. It was additionally not tolerant of producing realities – as an example, {that a} seat for inspection may arrive barely bent or a number of centimeters off from the best inspection level.
EasyODM was developed to accommodate a various product portfolio and sometimes imperfect manufacturing atmosphere. At first the software program identifies the seat within the picture and isolates it from the background noise. Then – pixel by pixel – the software program scans segments of the seat for defects, highlighting the affected areas within the picture. The highlighted defects can then be forwarded for automated elimination. After the elimination of defects, the software program performs a further high quality verify.
EasyODM was extensively examined on the amenities of one of many largest automobile seat producers. With greater than 250 manufacturing and meeting vegetation globally, the corporate offers companies to main automotive manufacturers.
EasyODM was created by EasyFlow, an AI and Laptop Imaginative and prescient software program improvement home. EasyFlow develops AI functions for retail, development and manufacturing industries.