USER REPORT ON THE ROTZINGER PHARMAPACK GMBH PACKAGING LINE
Extremely versatile transport methods, such because the Multi-Service-System, provide most flexibility with the very best productiveness and thus allow the optimization of producing processes via automated methods. In cooperation with the plant producer ROTZINGER PharmaPack GmbH, the Zimmer Group has outfitted a Multi-Service feeder with 32 grippers of the GEP2000 sequence. The particular process was the dealing with of 300g cookie packs. The Zimmer Group resolution reveals how the complexity and adaptability of this course of was improved via clever dealing with parts.
Freely positionable and wi-fi
The corporate ROTZINGER PharmaPack GmbH wanted a gripping system for a multi-carrier system for dealing with particular person cookie packs that will meet the necessities of the linear drives. Specifically, the cabling in a circulation system normally poses a fantastic problem. Right here, a number of grippers are put in one behind the opposite on the movers and transfer with the circulating belt. Standard cabling can shortly turn out to be a disruptive contour within the course of circulation right here, particularly if, as on this case, numerous finish effectors are used.
As well as, as with all fashionable automation options, most flexibility can be required in circulation methods. Statically mounted communication modules for the shifting finish effectors stop a easy course of circulation, because the workpieces to be gripped should be within the right place at a selected time. For optimum productiveness, the system should be versatile and permit interrogation through the tip effector with a purpose to variably grip workpieces. The problem, subsequently, was to set the grippers to maneuver freely with out hindering the graceful working of the system with extra cables.
However how can this flexibility of the grippers be assured? The answer lies in IO-Hyperlink wi-fi gripper expertise, which ensures real-time wi-fi communication between the gripper’s sensors/actuators and the PLC controller. IO-Hyperlink functionality was thus one other vital fundamental requirement for the gripper choice. Added to this had been the restricted dimensions of the service, which specified a most width of fifty mm.
Small set up area, massive stroke: the GEP2010 as an answer
The Zimmer Group solved these challenges with the GEP2010. The gripper is IO-Hyperlink-capable, which implies it’s straightforward to arrange and will be managed wirelessly with the assistance of a supplementary element. The mix of Bridge Communication Module (BCM), which is connected to the tip effector, and Grasp Communication Module (MCM) on the PLC module ensures efficient and safe communication between the companions. Information is exchanged inside a couple of milliseconds. This quick knowledge switch makes it attainable to realize the shopper’s required cycle time with none issues. The 32 particular person grippers are simply equipped with energy through a non-contact energy provide. Within the multi-carrier system of ROTZINGER PharmaPack GmbH, additional benefits of the GEP2000 sequence come into play: The GEP2010 impresses with its compact dimension mixed with a big stroke. The electrical gripper sequence additionally boasts an extended service lifetime of as much as 10 million maintenance-free cycles.
The IO-Hyperlink connection of the tip effectors not solely ensures versatile positioning, but additionally permits easy parameterization of the system, everlasting place detection of the gripper jaws and uncomplicated addition of additional grippers as required. As well as, wi-fi data transmission minimizes attainable sources of error resulting from cable breakage and thus the necessity to exchange put on components. As well as, the present interface between the modules presents most flexibility, making many different attainable purposes conceivable, for instance within the pharmaceutical business, shopper items or intralogistics.
Talk wirelessly
With wi-fi communication between the tip effector and BCM/MCM, the Zimmer Group is hitting a nerve with the necessities of manufacturing vegetation equivalent to these at ROTZINGER PharmaPack GmbH. Along with cost-effectiveness and adaptability, the supply of dependable, uncomplicated course of and standing data is a key requirement. With its in depth portfolio of IO-Hyperlink finish effectors, which will also be managed wirelessly due to BCM, the Zimmer Group creates the premise for networked manufacturing. As an skilled associate, the corporate helps its clients worldwide from all industries with complete recommendation and on-site service. In doing so, the Zimmer Group accompanies its clients from the event of clever, networked automation options via to implementation and past.